Field Engineer Production
Date: 27 May 2026
Location: IN
Company: Phillips Carbon Black Ltd
Role Description
| ROLE TITLE/ DESIGNATION | Unit Production Field Engineer |
| GRADE | Executive/Senior Executive |
| DEPARTMENT | Production |
| REPORT TO (JOB TITLE ONLY) | DCS Engineer / Shift In charge |
| LOCATION | All Units |
Role Purpose
To run and coordinate the field operation in shift to achieve targeted shift production ensuring required quality and optimizing process parameters w.r.t SOC to maximize yield performance.
Key Result Areas
| OBJECTIVE (AREA) |
HOW (METHODS OF ACHIEVEMENT) |
MEASUREMENT (END RESULT) |
| Implementation of safety and environmental initiatives | Identify and mitigate hazards; report near misses and accidents. Conduct safety talks, ensure PPE compliance, attend and deliver training. |
Monthly safety statistics for the function Zero accidents Change in behavior related to safety. Reduction in an unsafe act |
| Coordination of entire shift operation activities (field) to ensure targeted line-wise shift production following the production and packing planning | Execute scheduled shift tasks (changeovers, checks, cleaning, prep). Prepare chemicals (KNO3, Molasses) as per grade. Monitor equipment health via inspections. Organize equipment and operations per grade requirements. |
Shift Production To achieve target shift production Ensure Execution Excellence |
| Quality Control | Filling up of equipment checklist/register on a routine basis Ensuring routine abnormalities are identified and reported in SAP Coordination engineering team on abnormalities for timely execution of job Equipment isolation Ensuring schedule change over of equipment Compliance to schedule operation activities in the shift |
Loss of production during shift Nos of abnormality identified and attended through the engg team. Zero Breakdown Cost control by avoiding unplanned/last Minute purchases |
| Equipment monitoring and coordination with the engineering team | Ensure routine equipment checklists are filled, abnormalities reported in SAP, and coordinated with Engineering for timely resolution. Oversee equipment isolation, scheduled changeovers, and shift activity compliance. | Loss of production during shift Nos of abnormality identified and attended through the engg team. Zero Breakdown Cost control by avoiding unplanned/last Minute purchases |
| Cost Reduction Initiatives | Target zero OT with efficient planning. Extend filter cloth life by maintaining pressures and dryer use. Reduce consumables by ensuring proper nozzle pressure, oil flow, and reusing parts. Follow SOPs for KNO3/molasses to optimize chemicals. Maintain SOC to boost yield and act on DCS feedback. Prevent/reprocess spillages and ensure proper bag filter pressure. Recycle wastewater and optimize equipment use. |
To keep COP within budget Nos of OT hours Chemicals & spares consumption Life of equipment Life of refractory Yield data Nos of leakage and spillages Reduction of specific power consumption and specific water consumption. |
| Implementation of Manufacturing Excellence initiatives | Identify operational bottlenecks and housekeeping issues, address root causes, and maximize reporting of LEs, Kaizens, and OPLs. | Ensure visual housekeeping, zero waste, zero defects, and zero breakdowns. Maintain COP within budget while improving quality and efficiency. |
Organizational Chart
| Designation of immediate superior to whom the position will report | DCS Engineer / Shift In-charge |
| Role designation | Unit Production Field Engineer |
| Designation of role holders - team members who are reporting directly to the role holder | Team members Role |
| No Direct Reportees Except workman | 1.Mixer Cleaning, KNO3 Preparation (Main & Service tank), Nozzle Changing, Module Cone Purging & Poking, Oil Pump strainer Cleaning, DBC & Surge Bin By-Pass Purging and cleaning, Quench Changing (Reactor, Mixer & Quench Tower), CBM & SFS burner Changing (Reactor & dryer ), Keep stand By Quench Pipe, Oil Burner, CBM burner, Mixer Pipe ready. 2.Reactor Spares (Nozzles, Bends, Hoses, Elbow, Burner Pipe, KNO3, Phosphate) Handling Magnet Cleaning, Kno3 & Molasses pump hose changing, Boiler Blowdown, Valve Greasing and lubrication of rail. 3.Off-spec tank level, Elevator & Screw Cleaning & Observation, Conveying line & Cone Hammering, VBC inlet manhole cleaning, Gauge cleaning, Shut down the job. |
Work Relationship
|
Contact point |
Designation of person contact | Purpose of contact |
|
Internal Production head, I/C - Production |
Manager- Chief Manager AM/DM/ Manager AM/DM/ Manager AM/DM/ Manager AM/DM/ Manager AM/DM/ Manager |
Quality Deviation, Abnormalities, Schedule Jobs Product Quality, any Specific Customer requirement Off-gas consumption, Power Generation Silo management and packing schedule Abnormalities, equipment isolation, schedule jobs, maintenance planning |
| External | NA | NA |
Experience
|
Basic level of education
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Degree: BTech/ Diploma
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Stream: Chemical/ Mechanical
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Post Graduate qualification
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Degree: NA
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Stream
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Certifications
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NA
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Experience (No. Of Years)
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BTech 1-2 years/ Diploma- 3-4 years
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Functional skills
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Competencies
Adapt and Respond Proactively
Innovate to Grow
Customer Champion
Develop and Empower People
Collaborate and Partner
English Communication(Oral)
English Communication(Written)
Ethics and Integrity
Job Knowledge
Presentability & Energy
Professionalism
Skills
